Bauxite Calcination Plants

The main objective of Bauxite Calcination is to make bauxite ore suitable for producing industry goods such as alumina. Heating bauxite in a rotary kiln at high temperatures extracts moisture and volatile materials and increases the ore’s strength. Because its thermal and chemical features are better, calcined bauxite plays a role in producing refractory products, abrasive tools, and metals.

We build rotary kilns at Technomart India that ensure bauxite heats up evenly, with energy usage kept lower and very little material loss. We have guided the construction of our systems using tough refractory linings and strong components that resist both heat and abrasives. Our kilns work automatically and have custom options, which results in uniform calcination for any industrial process you need.

Calcination Rotary Kiln india
  

Features of Bauxite Calcination

  • Optimized Calcination Profile – Within its length, the kiln provides the ideal and constant temperature to finish the calcination of bauxite efficiently with efficient heat utilization.
  • Durable and Heat-Resistant Design – The system is constructed from top materials, features, and refractory linings to allow it to handle operations at over 1500°C.
  • Efficient Fuel Usage – Effective insulation and advanced burner technology ensure enough heat is projected to the bed without consuming additional electricity.
  • Custom Built for Bauxite – This system is specially built to control the challenging aspects of bauxite ore, including roughness and moisture level.
  • Automated Operation & Monitoring – connected PLC/SCADA systems let you monitor and control temperature, dwell time, and shaft speed as the process occurs.

Specifications of Bauxite Calcination

Parameter Value
Kiln Diameter 1.5 m to 4.2 m
Kiln Length 18 m to 70 m
Operating Temperature 1200°C to 1600°C
Feed Size Up to 100 mm
Material Capacity 2 TPH to 50+ TPH
Fuel Type Coal / Gas / Oil / Biomass
Shell Material Mild Steel with high-grade refractory lining
Drive System Girth Gear & Pinion or Chain Drive
Automation System PLC/SCADA with temperature & speed controls
Installation Angle 1.5° to 4°

Applications of Bauxite Calcination

  • Refractory Industry
  • Abrasive Manufacturing
  • Alumina Production
  • Foundry Industry
  • Ceramics Industry
  • Metallurgical Plants
  • Chemical Industry
  • Cement Industry
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