Clinker Kiln For Your Clinker Rotary Kiln - Technomart India

The central part of making cement is heating raw materials in a rotary kiln, which turns them into clinker, an important element for cement production. Since the rotary kiln heats the raw feed to more than 1400°C, resulting in various changes in the material, making clinker minerals, mainly known as alite and belite. The performance and durability of the cement will be shaped during this stage.

We design and create rotary kilns for clinker calcination at Technomart India. Our kilns are designed to run without intervals under tough circumstances and ensure that heat is distributed evenly, fuel is burned properly, and emissions are low. Our engineers are capable of designing reliable parts, sturdy refractory fireproofing, and better process control. Our rotary kilns make sure clinker comes out equivalent each time and is produced with the least possible energy waste, regardless of materials and operating circumstances.

Clinker Rotary Kiln
  

Features of Rotary Kiln Clinker

  • Optimized Kiln Shell and Burner Design – The kiln has been designed with areas of varying thickness and relies on multiple tire riding rings, while the burner maintains accurate control over the flame, height, and temperature for proper calcination.
  • Zonal Temperature Control for Clinker Formation – Ensuring raw feed is smoothly broken down, the cement clinker is formed with the rotary kiln and is arranged into a preheating, calcining, sintering, and cooling zone while each and every step is closely supervised.
  • High-Grade Refractory Lining – The inner side of the furnace is covered with heat- and chemical-resistant bricks, ensuring it remains strong, insulating, safe from heat, and has a long life.
  • Rotary Motion for Material Homogenization – Rotating the kiln helps the clinker nodules become more consistent and prevents overheated patches in the clinker.
  • Multi-Fuel Combustion Compatibility – With options for coal, pet coke, natural gas, and substitute options like RRD and biomass for fuel, the kiln helps reduce the carbon footprint while offering more options for sourcing power.

Specifications of Rotary Kiln clinker Calcination

Parameter Value
Kiln Diameter 2.2 m to 4.8 m
Kiln Length 30 m to 80 m
Calcination Temperature 1350°C to 1450°C
Production Capacity 100 TPD to 3000+ TPD
Fuel Options Coal, Petcoke, Natural Gas, Biomass, RDF
Shell Material Carbon Steel with Refractory Lining
Drive Type Girth Gear / Chain Drive
Rotation Speed 0.4 – 2 RPM
Control System PLC / DCS Integrated
Cooling System Integration With Grate / Rotary Coolers

Applications of Rotary Kiln clinker Calcination

  • Cement Clinker Production
  • High-Performance Portland Cement Manufacturing
  • Alternative Fuel Co-Processing in Cement Plants
  • Industrial Waste Utilization through Co-Incineration
  • Thermal Treatment of Mineral Feedstock
  • Integrated Cement Plant Kiln Operations
  • Clinker Quality Enhancement Projects
  • Greenfield and Brownfield Cement Projects
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