Technomart India is recognized as a leading manufacturer in the cement plant industry, known for its dedication to innovation, quality, and customer satisfaction. Drawing on extensive industry experience and advanced technological know-how, Technomart India offers comprehensive turnkey solutions for cement manufacturing units, serving a diverse clientele both in India and internationally.
The company’s product portfolio includes a wide range of cement plant equipment and machinery, such as mini cement plants, MS cement mills, clinker grinding units, semi-automatic and fully automatic cement plants, cement silos, and specialized plants like high alumina and VSK cement plants. These solutions are tailored to meet varying capacities and automation requirements, ensuring robust performance, durability, and efficient operation
| Solutions | Option 1: Traditional Ball Mill | Option 2: Ball Mill + Roller Press | Option 3: Vertical Roller Mill |
|---|---|---|---|
| Cement Type | P·C42.5 | P·C42.5 | P·C42.5 |
| Cement Composition (%) | Clinker: 88 Limestone: 7 Gypsum: 5 |
Clinker: 88 Limestone: 7 Gypsum: 5 |
Clinker: 88 Limestone: 7 Gypsum: 5 |
| Fineness (Blaine, cm²/g) | 3400 | 3400 | 3400 |
| Output Capacity (t/h) | 165 | 155 | 150 |
| Power Consumption (kWh/t) | 42 | 34 | 26 |
| Annual Power Savings (10K RMB) | – | 380 | 750 |
| Metal Wear (g/t) | 55 | 28 | 6 |
| Drying Capability | Low | Moderate | High |
Cement equipment refers to the machinery and tools used in the manufacturing and production of cement. These machines are essential for various stages of the cement production process, including raw material handling, grinding, heating, and packaging.
Rotary Kilns: Used for clinker production by heating limestone and other materials to high temperatures.
Vertical Shaft Kilns (VSK): A more compact and energy-efficient option for smaller-scale cement plants.
Ball Mills: Used for grinding clinker and gypsum to produce fine cement powder.
Clinker Coolers: Essential for rapid cooling of hot clinker, optimizing energy recovery, and ensuring the durability of the final product.
Raw Material Handling Systems: Including crushers, conveyors, and feeders for transporting and storing raw materials like limestone, clay, and gypsum.
We are one of the prominent rotary kiln manufacturers in Gujarat, India, known for delivering high-performance and energy-efficient rotary kilns designed for a variety of industrial applications. Based in Ahmedabad, Technomart India offers robust engineering solutions and specializes in the manufacturing, supply, and installation of rotary kilns that are widely used in cement plants, lime production, metallurgy, and other process industries.
Rotary kilns are designed with precision, ensuring uniform heat distribution, efficient fuel consumption, and superior thermal processing. Built with high-quality materials and advanced technology, Technomart’s rotary kilns are capable of withstanding high temperatures and continuous operation, offering long service life and minimal maintenance. The company provides both direct-fired and indirect-fired kilns, custom-designed to meet specific client requirements across various sectors. With a strong focus on innovation, quality control, and customer satisfaction, Technomart India has earned a reputation as a reliable and trusted name not only in Gujarat but across India and international markets.
A VSK Plant, or Vertical Shaft Kiln Plant, is a type of cement manufacturing facility that uses a vertical shaft kiln for producing clinker on a small to medium scale, typically ranging from 50 to 300 tons per day. It is known for being cost-effective, easy to operate, and suitable for areas with limited infrastructure. VSK plants can use various fuels like coal, petroleum coke, or biomass and are ideal for local or regional cement production in developing regions. However, they are generally less energy-efficient and more polluting compared to modern rotary kiln systems.
A clinker grinding mill is a key equipment used in the cement production process to grind clinker, the hard nodules produced in the kiln, into fine cement powder. After clinker is cooled, it is mixed with small amounts of gypsum and sometimes other additives, then passed through the grinding mill—commonly a ball mill, vertical roller mill, or high-pressure grinding roll (HPGR). The grinding process is crucial for achieving the desired fineness and quality of the final cement product. Clinker grinding mills are essential in ensuring efficiency, consistency, and strength in cement production.
| Production Capacity | 50 TPD to 1000 TPD (Tons Per Day) |
| Technology Options | Rotary Kiln Technology, Vertical Shaft Kiln (VSK) |
| Main Components |
Raw Material Handling & Storage Systems Raw Mill Section (Ball Mill / VRM) Preheater and Precalciner (for rotary kiln plants) Rotary Kiln / VSK Kiln Clinker Cooler Clinker Grinding Unit (Ball Mill with Gypsum) Cement Packaging and Dispatch Section Dust Collection System (Bag Filters, ESP) |
| Automation | Semi-Automatic or Fully Automatic PLC-Based Control System |
| Power Requirement | 300 kW to 3000 kW depending on capacity |
| Fuel Options | Coal, Pet Coke, Natural Gas, Biomass |
| Quality Control Systems | Laboratory with Blaine Analyzer, Compressing Machine |
| Application | Production of OPC (Ordinary Portland Cement), PPC (Portland Pozzolana Cement), and other blended cements |
Technomart India is a trusted name in the field of industrial manufacturing, proudly serving as one of the leading manufacturers and exporters of cement plants, AAC (Autoclaved Aerated Concrete) plants, and sand grinding mills in India. With decades of experience and cutting-edge technology, we provide complete turnkey solutions that meet the highest quality and performance standards.
Our AAC plants are built with precision and efficiency, featuring advanced machinery such as autoclaves, mixers, cutting machines, and curing systems. We ensure smooth operation, high output, and low operational costs for our clients in the construction and real estate sectors.
As a leading sand grinding mill manufacturer in India, Technomart provides robust and efficient grinding solutions for silica sand, quartz, and other minerals. Our sand mills are ideal for producing high-purity, fine powder used in ceramics, glass, construction, and various industrial applications. We offer both dry and wet grinding solutions tailored to your specific production needs.
Choosing Technomart India for your cement manufacturing plant ensures you receive a reliable, cost-effective, and efficient solution. Our plants are designed with cutting-edge technology to deliver high performance and minimal energy consumption. We offer turnkey solutions, from planning and design to installation and commissioning, ensuring a seamless process. Our equipment, including rotary kilns, VSK systems, ball mills, and vertical roller mills, is built for durability, low maintenance, and high output. With a focus on customized solutions, we tailor every plant to meet your specific production needs.
